JATMA TOP
Current Status on ELT (End-of-Life Tyres) Recycling

1. Volume of ELT generated
In 2019 (January to December), the sum of ELT generated by replacing tyres and the quantity generated by scrapped vehicles in Japan was 96 million tyres and 1,026,000 tons by weight. Compared with the previous year, the number is the same and the weight is reduced by 6,000 tons.

(1) The amount generated by replacing tyres.
The amount of ELT generated by replacing tyres was 81 million in number and 884,000 tons in weight. Both the number and the weight decreased from the previous year.

(2) The amount generated by scrapped vehicles.
The amount of ELT generated by scrapped vehicles was 15 million in number and 142,000 tons in weight. Both the number and the weight slightly increased from the previous year.

2. Current status of the ELT recycling
The amount of ELT recycled in 2019 was 966,000 tons, down 31,000 tons from the previous year. The recycling rate was 94%, down 3 points from the previous year.
In particular, the amount used at paper manufacturing decreased by 44,000 tons compared with the previous year. This is considered to be caused by a decrease in paper production due to the effects of the progressing paperless. In addition, the price when domestic thermal recycling users purchase cut / shredded has been on a downward trend in recent years due to competition with other waste-derived fuels.

3. Others
In recent years, domestic thermal recycling users have been importing purchase cut / shredded for value.
The annual import volume in 2019 was about 96,000 tons, an increase of about 6,000 tons from the previous year.
Although the recycling status on ELT published by JATMA is intended to grasp the processing status of ELT generated in Japan, so the import amount of ELT is not included in the total amount.

Figure: Recycling of ELT in 2019
Figure: Recycling of ELT in 2019

Source: JATMA

Table: Volume of ELT
(Tyres: millions; Weight: kt)
  2017 2018 2019
tyres weight distribution
(%)
tyres weight distribution
(%)
tyres weight distribution
(%)
2019/2018
(%)
tyres weight tyres weight tyres weight tyres weight
The amount generated by replacing tyres 83 897 86 87 82 892 85 86 81 884 84 86 99 99
The amount generated by scrapped vehicles 14 137 14 13 14 140 15 14 15 142 16 14 107 101
Total 97 1,034 100 100 96 1,032 100 100 96 1,026 100 100 100 99

Source: JATMA

Table: Status of ELT
(Weight: kt)
  2017 2018 2019
weight distri-
bution
(%)
weight distri-
bution
(%)
weight distri-
bution
(%)
2019/
2018
(%)
Kind
of
re-
cycling
Do-
mes-
tic
Reuse Retreaded
tyre bases
54 5 51 5 51 5 100
Reclaimed
rubber
118 11 120 12 132 13 110
Other reuse 6 1 1 1 0 0
Subtotal (A) 178 17 172 17 183 18 106
Ther-
mal
Recy-
cling
Paper
manu-
facturing
436 42 446 43 402 39 90
Chemical
factories
47 5 66 6 66 6 100
Cement
factories
70 7 64 6 70 7 109
Steel
manu-
facturing
17 2 14 1 18 2 129
Gasification
facilities
58 6 61 6 56 5 92
Tyre manu-
facturing
21 2 20 2 9 1 45
Small boilers 3 1 3 1 2 1 67
Subtotal (B) 652 63 674 65 623 61 92
Abroad Ex-
port
Whole tyres
(used tyres)
131 13 148 14 158 15 107
Cut / shredded
(for raw
and fuel)
4 1 3 1 2 1 67
Subtotal (C) 135 13 151 15 160 16 106
Total recycling (A+B+C) 965 93 997 97 966 94 97
Reclamation 1 1 1 1 1 1 100
Incineration, Storage, etc. 68 7 34 3 59 6 174
Subtotal(D) 69 7 35 3 60 6 171
Total(A+B+C+D) 1,034 100 1,032 100 1,026 100 99

Source: JATMA

N.B.: There can be some cases that distribution's subtotals and the sums of their constituent items don't match due to the handling of decimals.

Figure: Processing flow of ELT recycling
Figure: Processing Flow for Scrap Tyre Recycling

*Any tyre sellers such as tyre retailers, tyre shops, auto-supply shops, gas stations, car dealers, car repair shops, and so on.

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